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The HMX-400 Gear
Honing Machines are exclusively intended for the
green or hard finishing of spur and helical
gears, shaft type pinions, cluster gears and
internal gears.
The 9 axes
machine with the Siemens SINUMERIK 840D Control
distinguishes especially by the compact design,
the outstanding productivity, efficiency and
versatility, allowing conventional double flank
honing, synchronous single or double flank
honing, internal and combi honing. Longitudinal
crowning and tapering (conical honing) of the
tooth flanks as well are possible.
Fässler AG will
be pleased to help you with difficult capacity
tests of the machine working range. Applications
other than the specified applications are not
allowed.
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Technical
data HMX-400 |
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Honing
stone diameter |
400 mm |
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Machinable workpiece diameter: External
honing |
20-320 mm |
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Machinable workpiece diameter: Internal
honing |
50-350 mm |
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Max.
workpiece shaft length |
400 mm |
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Weight |
10500 kg |
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Number of
Axes |
9 |
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Max.
speed honing stone drive |
1500
1/min. |
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Max.
speed workpiece drive |
6000/9000
1/min. |
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Slewing
range A-Axis |
+/- 45° |
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Slewing
range B-Axis |
+/- 10° |
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Control
system |
Sinumerik
840D |
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Process data |
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Swivel
Drive (A Axis) Speed |
0 - 112
°/s |
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Swivel
Drive (B1 Axis) Speed |
0 - 12
°/s |
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Cross
Slide (X Axis) Infeed Travel
Cross
Slide (X Axis) Speed |
-180 / +5
mm
0 - 7500
mm/min |
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Longitudinal Slide (Z1 Axis) Travel
Longitudinal Slide (Z1 Axis) Speed |
-400 /
+100 mm
0 - 8000
mm/min |
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Longitudinal Slide (Z2 Axis) Travel
Longitudinal Slide (Z2 Axis) Speed |
-627 /
-87 mm
0 - 50
m/min |
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Honing
Stone (C1 Axis) RPM stepless |
0 - 1500
1/min |
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Workpiece
(C2 and C3 Axes) RPM stepless |
0 –
6000/9000 1/min |
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max.
Honing Force (max. Process Load) |
1000 N |
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 A |
Swivels the honing stone to the axis
crossing angle
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B1 |
Swivels
the honing stone head (the pedestal on
the cross slide) for longitudinal
crowning and tapering (conical honing)
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B2 |
Swivels
the turn table of the headstock, i.e. the
work spindles, to honing or loading /
unloading position |
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C1 |
Honing
stone drive: Positions and rotates the
honing stone. Positions and rotates
internal gears |
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C2/C3 |
Two work
spindles sitting on the turn table of
the headstock. They position and
synchronize the workpiece or dressing
tool with the honing stone (C1 axis).
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X |
Cross
slide for the radial movement (infeed)
of the honing stone towards the
workpiece or dressing tool |
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Z1 |
Longitudinal slide for axial movement of
the honing stone (oscillation movement)
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Z2 |
Moves the
headstock, carrying the 2 work spindles,
to honing or loading / unloading
position |
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Tailstock |
Supports
the clamping mandrel or shaft type part
with rotating center. Normally no axial
movement of the spring-loaded life
center takes place |
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C2/C3 Spindle
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C1/C2/C3 Spindle
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Length x
Width (including honing oil unit) |
3150 x
2350 mm |
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Height:
Top of Machine Enclosure |
2180 mm
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Height:
Top of Oil Mist Filter (on top of
machine, Option) |
3100 mm |
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6 Damper
Pads (for 6-point setting): Height
Adjustment |
+/- 5 mm |
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Required
Floor Space: Length x Width (approx.)
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4500 x
5000 mm |
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Height of
Centers from the shop floor approx.
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1165 mm
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Length of
Parts Between Centers, max. |
450 mm
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HMX-400 with automation
system (some examples)
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Loader laterally
with pallet handling system
Loader from above
with pallet handling system
Loader laterally
with pallet handling system for shafts in
horizontal position
Loader from above
with pallet handling system for shafts in
vertical position
Customized,
flexible automation system
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HMX-400
